Case study Ostlangenberg GmbH

95% machine availability with MES

A modern OPC-UA machine connection in combination with powerful MES from PROXIA allows Ostlangenberg Fertigungstechnik in Langenberg to record all relevant machine and operating data of its machining centers and visualize them in real time. In this way, avoidable downtimes or delays of other kinds are immediately detected. The 100% transparency of complete production gained creates additional unique selling points for the contract manufacturer for complete solutions – with an impressive result of around 95% machine availability.

“Contract manufacturers face special challenges today. Our customers demand maximum quality with short delivery times at good prices. With seamless transparency of our entire shop floor, we meet these demands – thanks to powerful PROXIA MES with modern OPC-UA connection, our machine availability is 95%.”

Claus Ostlangenberg
Business management Shareholder of Ostlangenberg GmbH

Highlights and benefits at a glance:

Future-proof, modern OPC-UA connection for machine data acquisition
Detailed machine data in real time – also mobile everytime & everywhere
Fast project implementation with a go-live of less than twelve months
Vivid timeline visualization of the order progress
Seamless monitoring of the entire shop floor
Target of 95% machine availability achieved

OPC UA Makes It Possible: 95% Machine Availability with PROXIA MES at Ostlangenberg

Industry

Ostlangenberg Fertigungstechnik GmbH is a specialized contract manufacturer in the field of machining and processing technology. As a supplier to the automotive industry and other demanding sectors, quality, traceability, and on-time delivery are top priorities. With over 50 machining centers and state-of-the-art control technology, Ostlangenberg is a pioneer in highly automated manufacturing.

Problem

Short delivery times, high flexibility, and complete traceability—these are the challenges that contract manufacturers like Ostlangenberg face. At the same time, it was difficult to maintain an overview of machine utilization, downtimes, and order progress. The lack of transparency led to unnecessary delays and made it harder to meet the increasingly strict requirements of customers and certifying bodies.

Solution

With the implementation of the PROXIA MES software and a modern OPC UA interface, a fully integrated digital infrastructure was established in less than twelve months. A total of 51 machines were connected remotely and integrated into the MES system. All operational and machine data is captured in real time, clearly visualized, and accessible on the go—whether at a terminal or via smartphone.

Result

Today, Ostlangenberg operates with machine availability of up to 95%. The timeline visualization provides an instant overview of the status of all orders. Downtime causes are automatically identified, and human error sources are minimized. New machines can be integrated effortlessly via remote connection. With this, PROXIA has not only brought transparency to the shop floor but has also played a crucial role in advancing the company's overall digitalization.