PROXIA TPM.web software – optimize maintenance and repair costs

PROXIA TPM.web software – Combine maintenance and production planning

PROXIA Product TPM.web example

Information networking is a key element in the long-term transformation of a company to a Smart Factory.

PROXIA TPM.web software supports information networking throughout the entire production and maintenance process. In this way, maintenance measures are identified on the basis of machine notifications and personnel reports, and forwarded to production planning according to requirements.

By visualizing planned maintenance measures in Gantt view, the planner can coordinate different maintenance times in order to minimize downtimes. This reduction not only minimizes costs, but also guarantees the greater availability of machines and equipment, and therefore ensures more efficient production.

PROXIA TPM.web software – Highlights & Benefits

PROXIA TPM.web software - Highlights and Benefits at a glance

  • All maintenance work can be planned in advance and seen at a glance
  • Mobile, platform-independent capture of maintenance tasks
  • Digital documentation of all maintenance and repair work
  • Proof of maintenance overheads
  • Forecast costs for maintenance, from cost centre to module
  • Preparation of documents that support autonomous activities
  • Documentation of tasks performed and required spare parts
  • Advice and notification of faults/defects
  • Procedure management and suggestions for machine operators
PROXIA Product TPM Maintenance/Repair

PROXIA TPM.web software – Functions & Features

  • Maintenance tasks are scheduled and allocated to maintenance personnel via PROXIA TPM.web using a graphic user interface. Production-related downtimes can also be factored in, as can employee qualifications. This allows the maintenance planner to make the best use of the resources at his/her disposal. At the same time, the maintenance planner can access information online regarding which tasks have been completed and the status of production equipment.

    PROXIA Product TPM.web example 2
  • With PROXIA TPM.web, scheduled jobs are visualized online for staff at their terminals. This increases flexibility in maintenance and minimizes machine downtime. It lets the maintenance engineer fully document all completed jobs. Spare parts and consumables used are also recorded here, along with the service times of the maintenance engineers. Depending on the documentation’s level of detail, any document type can also be attached to documentation using TPM.web. It is thus possible to add, for example, inspection reports or photo documentation to the maintenance history.

    PROXIA Product TPM.web example 3
  • Reduce maintenance costs, minimize downtime, and fully document maintenance jobs. A modern maintenance department faces these challenges daily. The PROXIA “Maintenance & Repair” module is designed to address this. Quick and easy acquisition of information for maintenance engineers on site, and a structured overview of all planned maintenance, inspection, and repair work for planners create the basis for quick and focused maintenance decisions.

    PROXIA Product TPM.web example 4
  • PROXIA TPM.web software communicates digitally between machine operators and maintenance planning. The creation of maintenance plans and management of consumable materials provides maintenance personnel with comprehensive work instructions. Maintenance can then be carried out according to schedule. Maintenance cycles can be modified according to need based on feedback from production. Management of consumables, organisation of resources (tools, test devices, etc.), resource management, and the administration of maintenance resources such as fire extinguishers, security systems, etc. form a part of the convenient PROXIA TPM.web functions.

    PROXIA Product TPM.web example 5

PROXIA process data capture – perfect visualisation for maintenance

PROXIA Process data capture – visualise process data to stabilise processes

Process data - this is data which documents the actual parameters with which a process is performed. Normally, this data is used by plant controllers to control the process. This information, e.g. temperatures, pressures or speeds, remains mostly in the controllers and is not used for other tasks. These are however key parameters which provide information on the status of machines and systems. For example then, deviations from the specified process can be recognised quickly through permanent visualisation of the relevant process parameters.


More infos
PROXIA Product Process-data-module

PROXIA TPM.web – Software impressions

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    • PROXIA TPM.web – Reduce maintenance costs – Improve production planning

      Efficient production processes need intact systems and machines. Their preservation costs money, and the continuous improvement of machines and equipment often prevents the reduction of costs. TPM.web helps overcome these challenges:

      • Creating maintenance plans
      • Automatic generation of draft maintenance plans based on cycle models
      • Management of maintenance reports: Digital communication between machine operators and the maintenance planner
      • Machine history: What was done by whom? What spare parts were fitted and when? Test reports, photos, etc.
      • Module management: Planning maintenance and repairs at module level
      • Management of maintenance personnel: Allocation of maintenance personnel to tasks, taking into account employee qualifications

      More information

    • TPM. Module Manager – Smart management of machines and systems

      Smart & clever – two characteristics that go hand in hand. A Smart Factory requires smart solutions, including maintenance and repair. With PROXIA TPM.Module Manager, you can keep a digital overview of several complex production systems and act accordingly.

      • Easy module management for complex systems and machines
      • “Installation and removal” of modules via drag & drop
      • Quicker information on all pending work on a module in the Manager Module
      • Intuitive, user-friendly control
      • Configurable module information screen
      • Analysis of costs, maintenance intensity and spare parts requirements up to module level
      • Creation of a digital module file

      More information

    • Process data module – The intelligent tool for maintenance

      In today’s modern production environment, machine and production data, as well as process data, offers plenty of potential for process optimization. The PROXIA process data module stores, uses and visualizes temperatures, pressures or speeds, and therefore provides another building block for the smart factory.

      • Don’t let rejects occur!
      • Run processes at the optimal speed
      • Use the process data captured by MES for your maintenance!
      • Online monitoring of telemetry data, on mobile terminals too
      • Automatic generation of maintenance reports
      • Reduce reaction times and downtimes!
      • Identify the causes of problems and take the appropriate action
      • Create a database for automated decision-making processes
      • Process data as an “enabler” for Maintenance 4.0

      More information

    PROXIA PLUS: TPM.web software – Your added value

    Strengthen the sense of responsibility

    The machine operator performs and takes responsibility for more minor procedures.

    Save maintenance time and personnel

    A maintenance technician does not have to be called for every minor maintenance job. This saves costs and above all production time.

    Archive history

    The archiving function of PROXIA TPM.web records what was fitted, where and when, routine maintenance is kept to a minimum.

    Prevent breakdowns

    Useful, preventive maintenance suggestions by PROXIA TPM.web significantly reduce defects and failures of machines and systems.

    PROXIA TPM.web Software – News & Use Cases

    • Ostlangenberg GmbH User Report

      Ostlangenberg GmbH User Report

      95% machine availability with MES

      Transparency from zero to 100: Through integration of a cross-platform MES solution with OPC-UA connection of all machines, Ostlangenberg was able to increase its machine availability to around 95%.

      Read more

    • Big hitters of the process engineering industry talk to P&A

      Big hitters of the process engineering industry talk to P&A

      Statement by Torsten Wenzel: Maintaining an overview

      “Success is largely measured by the opinions of customers who test and run with a solution from scratch every day. Our main motivation is therefore to bring marketable innovations to the table as quickly as possible,” says T. Wenzel.

      Read more

    • Steeltec User Report

      Steeltec User Report

      Hot steel planning with a cool head

      Vast benefits with minimal administration By using PROXIA MES, Steeltec was able to reduce its set-up times by up to 50%, and its productivity by up to 15%.

      Read more

    • Smart Code

      Smart Code

      Süddeutsche Zeitung reports: Award for PROXIA

      PROXIA Software AG leads companies into their digital future, and is one of the 100 leading companies throughout Germany. The Ebersberg company has now been recognised for its work at the German SME Summit. Süddeutsche Zeitung reports...

      Read more

    • Torsten Wenzel: Views regarding the cloud in VDI-Z

      Torsten Wenzel: Views regarding the cloud in VDI-Z

      Cloud solution or on-premise?

      “Each company must opt for a solution based on its own IT landscape, internal specifications and requirements.” says Torsten Wenzel.

      Read more

    • A&D expert interview with Torsten Wenzel

      A&D expert interview with Torsten Wenzel

      MES trends: “Turning to the cloud”

      Machines are increasingly being networked. This involves huge volumes of data, especially during production monitoring. Cloud systems can help to manage these.

      Read more

    • PROXIA scoops the TOP 100 award for innovation

      PROXIA scoops the TOP 100 award for innovation

      Awards for Germany’s most innovative medium-sized enterprises

      PROXIA enjoyed success during the independent selection process of the TOP 100 innovation contest,
      in particular in the “Outward Looking/Open Innovation” category.

      Read more

    • The new PROXIA Action Manager

      The new PROXIA Action Manager

      Managing the Continuous Improvement Process

      Is the success of an action in the eye of the beholder? In other words, does success hinge upon individual judgements or on personal perceptions?
      The new PROXIA Action Manager eliminates this uncertainty from production, and guarantees a reliable, digital continuous improvement process (CIP).

      Read more

    • MES data acquisition with ERP software – does it do the job?

      MES data acquisition with ERP software – does it do the job?

      MES Software vs ERP System?

      Nowadays, cutting-edge MES solutions are far more than just plain old acquisition systems. Within the overall Industry 4.0 concept, a modern MES system is about much more than that. Digitisation and networking of the shop floor is now often part and parcel of the daily routine! The question arises of whether MES software is in competition with the ERP system?

      Read more

    • Machine, Man, MES

      Machine, Man, MES

      Interview with experts in d1g1tal AGENDA

      Digitalisation should be seen as a learning curve, An MES can provide valuable support. A background discussion with PROXIA CEO Torsten Wenzel about MES as a tool for operators.

      Read more

    • Use report from PENN GmbH

      Use report from PENN GmbH

      Top marks with MES: 97% Availability

      Almost 100% equipment availability, less than 1.5% scrap, 50% less organisational work – MES software boosts production at PENN GmbH.

      Read more

    • Smart and universal networking with MTConnect and OPC-UA

      Smart and universal networking with MTConnect and OPC-UA

      PROXIA XI Gateway makes it possible

      MTConnect is an open and extendable protocol for machine data documentation at shopfloor level. Unfortunately, MTConnect lacks the increasingly important security mechanisms for encryption and backup of the data flow. The PROXIA XI Gateway makes up for this shortcoming.

      Read more

    • The right data to the Cloud – with PROXIA MES

      The right data to the Cloud – with PROXIA MES

      Make the best use of the Cloud in an MES context!

      The trendy new “SaaS concept” (Software as a Service) is a customer-based principle. A great solution at first glance. But should or must all data be managed this way?

      Read more

    • The intelligent tool for maintenance

      The intelligent tool for maintenance

      PROXIA process data module

      MTConnect is an open and extendable protocol for machine data documentation at shopfloor level. Unfortunately, MTConnect lacks the increasingly important security mechanisms for encryption and backup of the data flow. The PROXIA XI Gateway makes up for this shortcoming.

      Read more

    • Case study Tillmann Profil GmbH

      Case study Tillmann Profil GmbH

      “IT production memory” Industry 4.0

      The establishment of a sustainable "IT production memory" through MES implementation of machine and production data collection ensures greater transparency and better production controlling at Tillmann Profil GmbH.

      Read more

    • Lean Production vs. Process Management

      Lean Production vs. Process Management

      Which philosophy to use and when?

      Is there an answer to this leading question, or do Process Management and Lean Production go together? Find out more here!

      Read more

    • On the road to an open data platform for Production

      On the road to an open data platform for Production

      Survey of experts in Digital Manufacturing

      Are IoT systems and open platform approaches, which are inspired by app concepts from the consumer sector, turning the MES world on its head?

      Read more

    • PROXIA MES Seminars – Production on track!

      PROXIA MES Seminars – Production on track!

      Increase productivity with MES!

      Under this motto, we cordially invite you to the PROXIA MES seminars! Take this opportunity to get targeted solutions for your production optimization.

      Read more

    • Pooling expertise and using synergies

      Pooling expertise and using synergies

      Collaboration with G-Tec Consulting & Engineering

      Collaboration with G-Tec Consulting & Engineering GmbH has enhanced the PROXIA Software AG consultancy portfolio.

      Read more

    • Global Industry 4.0 standards as the goal

      Global Industry 4.0 standards as the goal

      VDI-Z gives PROXIA the floor

      Torsten Wenzel, a member of the Board of PROXIA Software AG, summarises Industry 4.0 in the editorial of the current issue of VDI-Z magazine. “Information must be provided directly and in an appropriate form for users and decision-makers.”

      Read more

    • Process data as a further building block for Industry 4.0

      Process data as a further building block for Industry 4.0

      Your production processes at a glance

      The new PROXIA process data module stores, uses and visualizes temperatures, pressures or speeds, and therefore provides another building block for the smart factory.

      Read more

    • Digital maturity as a foundation for Industry 4.0

      Digital maturity as a foundation for Industry 4.0

      PROXIA Industry report in SMM

      Everyone is talking about “digital factories”, “smart factories”, “Industry 4.0”, or “digital transformation”. But what does this mean for the companies who implement the concepts behind this terminology?

      Read more

    • Case study Krenhof AG

      Case study Krenhof AG

      Every day a little better – CIP with MES

      MES-Software solution containing MDE, BDE and ETKS ensures a continuous improvement process through digital information flow and objective data at Krenhof AG.

      Read more

    • Turned on its head

      Turned on its head

      Marcus Niebecker in an interview for digital AGENDA

      Is MES still needed if Industry 4.0 turns the automation pyramid on its head? Marcus Niebecker, Product Manager at PROXIA, has his own opinion.

      Read more

    • Marcus Niebecker in an interview for productiviTy

      Marcus Niebecker in an interview for productiviTy

      Successfully mastering Industry 4.0

      ProductivITy spoke with Marcus Niebecker about the role of IT in industry 4.0 and why we must hurry in the fourth industrial revolution.

      Read more

    • Marcus Niebecker in an interview for DIGITAL MANUFACTURING

      Marcus Niebecker in an interview for DIGITAL MANUFACTURING

      Bridging technology for Industry 4.0

      Industry 4.0: MES-Software vs. Autonomous control of "smart objects". MES expert Marcus Niebecker explains the importance of MES.

      Read more

    • MES seminar: How much Industry 4.0 do SMEs need?

      MES seminar: How much Industry 4.0 do SMEs need?

      Your road a successful smart factory!

      Under this motto, we present practical MES solutions to small and medium-sized companies and show you how to make your company fit for industry 4.0.

      Read more

    • OPC-UA: PROXIA standardizes M2M data exchange

      OPC-UA: PROXIA standardizes M2M data exchange

      Fully-integrated PROXIA OPC-UA Client

      PROXIA is now providing a fully integrated and highly configurable OPC UA client for M2M data exchange in its MES solution.

      Read more

    • PROXIA MES operating concepts – fits like a glove

      PROXIA MES operating concepts – fits like a glove

      More user-friendliness and usability

      Demand-oriented PROXIA operating concepts and MES interfaces in the various application areas ensure more user-friendliness of the MES software.

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    • PROXIA TPM.Module Manager – smart management!

      PROXIA TPM.Module Manager – smart management!

      Smart management of machines and systems

      A smart factory requires clever solutions. The MES provider PROXIA Software AG is paving the way for Industrial 4.0 with the TPM module manager.

      Read more

    • PROXIA RSS Manager – needs-based communication

      PROXIA RSS Manager – needs-based communication

      Quickly and automatically informed

      The new, mobile and platform-independent PROXIA solution RSS-Manager informs the production managers, automatically and in real-time about the current status in the production.

      Read more

    • PROXIA expert contributions to Industry 4.0 in vdi-z

      PROXIA expert contributions to Industry 4.0 in vdi-z

      Worthy knowledge around industry 4.0

      PROXIA Software AG starts off in the future and accompanies its customers on the way to Industrie 4.0: The term "Industrie 4.0" is also often referred to as the fourth industrial revolution.

      Read more

    • Production IT as a “LEAN tool”

      Production IT as a “LEAN tool”

      PROXIA report in IT & Production

      In order to achieve competitive processes, more and more companies also rely on LEAN methods in the factory. The recourse to production-oriented IT systems is a good option.

      Read more

    • Interview on Industry 4.0 in Factory magazine

      Interview on Industry 4.0 in Factory magazine

      “Chewing the fat” – Interview with Factory

      The digital factory as a highly complex structure is unsettling the middle class. Why Industrie 4.0 has not yet reached the production halls of Austrian SMEs.

      Read more

    • PROXIA TPM.web – better maintenance planning

      PROXIA TPM.web – better maintenance planning

      Maintenance made easy!

      PROXIA TPM.web: Increase transparency in maintenance and repair, safeguard machine and plant availability as well as expand information networking.

      Read more

    • PROXIA.Modern-XI – New operating concept for BDE/MDE

      PROXIA.Modern-XI – New operating concept for BDE/MDE

      Innovative control, like child’s play

      With its new interface design, PROXIA Modern-XI offers production companies a wide range of advantages and benefits in practical production application.

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    • With PROXIA MES to a smart factory - on course to Industry 4.0

      With PROXIA MES to a smart factory - on course to Industry 4.0

      PROXIA as an Industry 4.0 innovator

      With Industry 4.0, European industry is facing a major challenge. PROXIA got the solution and offers a production system for the way to the Smart Factory.

      Read more

    • PROXIA industry report in IT-Production magazine

      PROXIA industry report in IT-Production magazine

      Key indicator analysis in real time

      From the factory to the mobile phone - production managers and entrepreneurs need independent access to current status reports and key idicators from the factory.

      Read more

    • PROXIA – Green Production for increased energy efficiency

      PROXIA – Green Production for increased energy efficiency

      Protect the environment and save costs

      Thanks to the innovative detailed planning software of PROXIA, standby times of machines and plants can be significantly reduced by optimum resource allocation.

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