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PROXIA MES Industry solutions – for specific, individual MES use

MES Industry solutions – PROXIA MES solution expertise in industry-specific detail

PROXIA Product MES Industry solutions example

From practical experience to practical implementation! At PROXIA, the focus is not only on maximum IT or MES-Software expertise, but also on specific solutions for your industry. In order to offer practical MES solutions, it is important to know the relevant requirements in each industry. Based on our many years of experience in many MES projects and our expertise in the MES field (e.g. BDE, MDE, CAQ), we are aware of these industry requirements. PROXIA MES-Software gives you industry-specific modules that match the specific production processes or production technologies in your industry. We have tailored solutions for companies in discrete manufacturing – focusing on different sectors, e.g. machine/plant construction, contract manufacturing, automotive, tool and mold construction, as well as the plastics and chemical industries.

As an independent MES solution provider, PROXIA offers a wide range of integrated total and detailed solutions for the optimization of different processes, production methods and industries. Standard, transformable software products developed in-house form the basis of our industry-specific solutions. Economic aspects and the optimization of technical processes are priorities in the implementation of the respective MES industry solution. PROXIA MES-Software helps you prevent errors and waste, reduce costs and increase your productivity.

PROXIA MES Industry solutions – in detail

Machine/Plant construction

Machine/Plant construction is subject to very short innovation cycles. New technologies must be quickly and efficiently considered and implemented in development and production. Factors such as quality, costs and delivery flexibility determine the value chain in this industry. PROXIA offers MES solutions that support cross-departmental communication processes – transparency and consistency, all in “real time”.

PROXIA MES-Software features:

  • Comparative key indicator analysis
  • Two-way communication with the shop floor
  • Personnel resources planning
PROXIA Product MES Industry solutions Machine/Plant construction

Contract manufacturing

Contract manufacturers are a special area of discrete manufacturing. They provide services for other companies, e.g. completing semi-finished products. As a result, products only pass through part of the value chain and the contract manufacturer is faced with many different customers and a wide range of products. A high level of flexibility, wide range of customer requirements and wide variety of production and process flows present a real challenge for the MES system. The modular PROXIA MES system offers the ideal way to meet the needs of this industry.

PROXIA MES-Software features:

  • Needs-based software structuring
  • High degree of process standardization
  • Efficient use of resources
  • Increased flexibility
PROXIA Product MES Industry solutions contract manufacturing

Automotive industry

In the automotive sector, terms such as “just in time“ or “just in sequence” are part of the daily routine, as are strict quality requirements and standards – both national and international – which need to be met day after day. PROXIA MES-Software provides consistent solutions that meet these requirements in terms of quality and production processes.

PROXIA MES-Software features:

  • Complete process documentation
  • Precise drill-down functionality
  • Cross-departmental planning
PROXIA Product MES Industry solutions automotive

Tool/Mold construction

The challenge in tool and mold construction is based on product quality and the needs of customers. Maximum precision – for serial production to a batch size of one – is a requirement that must be met by this industry. Efficiency and automation pose an enormous challenge, especially with regard to small batch sizes. PROXIA CAQ, BDE and MDE solutions for example, can help you overcome these challenges. They bring transparency and consistency to production.

PROXIA MES-Software features:

  • Detailed component documentation
  • Detailed resource planning
  • Securing repetitive processes
PROXIA Product MES Industry solutions Tool/Mold construction

Plastics industry

The plastics industry is dominated by international business. Global locations are mostly the result of a need to respond to international market changes just in time. In addition, value added processes are geared directly at the customer. Automated processes far beyond the company’s premises are key requirements for companies in the plastics industry. With PROXIA MES-Software you can achieve this consistency across several locations online. Capturing data and quality control with regard to formula components and viscosity are crucial in plastic polymerization and processing to avoid rejects or higher costs. PROXIA MES-Software can also help here.

PROXIA MES-Software features:

  • Automated data acquisition
  • Integration of statistical quality management systems
  • Secure material flow
PROXIA Product MES Industry solutions Plastics industry

Chemical industry

High investment in research and development, volatile raw material processes, complex process technologies, etc. mean that companies must work ever more economically and respond more flexibly to market changes. With PROXIA MES-Software it’s easy to overcome the challenges specific to this industry.

PROXIA MES-Software features:

  • Procedure management
  • Process and key indicator monitoring
  • Automated process data acquisition
  • Process data acquisition
PROXIA Product MES Industry solutions chemical industry
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  • MES heartbeat <span class=increases efficiency and delivery reliability">
  • MES instead of .xls <span class=– into the “green” in real time">
  • MES puts an <span class=end to downtime">

  • MES keeps a close eye on production

    Exact, precise, with an almost limitless service life – these are the main features of countless Swiss products, and nowhere is this more true than in precision engineering. The Swiss company Ypsotec AG is very much part of this tradition, making best use of the expertise associated with these features. This manufacturer of components for the medicinal industry and automation technology based in Solothurn, uses PROXIA MES software with scheduling system and BDE for production planning of 120 individual resources and up to 9,000 process steps. It enables Ypsotec to flexibly plan and map complex assembly processes in detail, while allowing it to consistently reduce cycle times and to further increase productivity. The excellent product quality offered by Ypsotec AG and the improvements resulting from the use of PROXIA MES modules mean that the company is well positioned to compete internationally in the long term.

    • More competitive – production costs are modest despite the “Swiss high price island”
    • Transparent production thanks to optimised reporting
    • Faster – cycle times for orders significantly reduced
    • Improved liquidity – 15% less warehouse stock and WiP
    • Delivery reliability – early detection of potential delivery delays
    • Higher performance – 9,000 process steps planned simultaneously
    • More precise scheduling – tailored production planning for individual areas

    More information

  • MES heartbeat
    increases efficiency and delivery reliability

    The product range of Gust. Alberts GmbH & Co. KG (GAH) includes iron products, fencing, profiles and sheets. In the main, it is a range providing outstanding services for renovation, maintenance, or building jobs around the house and garden. The scalable PROXIA MES solution with machine data and production data acquisition, as well as scheduling system software, allows GAH to deploy more detailed resource planning in its production processes based on valid data from production. PROXIA MDE/BDE as a “data provider” forms the basis for automated bonus calculation, valid key indicators for production planning, and of the continuous improvement process (CIP) at GAH. Measurable success: 5% increase in the efficiency of certain systems, and improvement of 6% in delivery reliability with regard to standard and customer-specific internet transactions.

    • Automated bonus calculation through MDE/BDE acquisition
    • Data collector and “data provider” for production planning and the basis of CIP
    • 6% improvement in delivery reliability to 95% through the use of the PROXIA detailed planning system
    • Intuitive detailed resource planning with capacity blocker for online orders
    • More flexible production of individual orders
    • 5% increase in efficiency

    More information

  • MES instead of .xls – into the “green” in real time

    From its original foundation in 1836, Schneider Electric SE has been seen in France as a company that leads the way when it comes to innovative products. Today, the portfolio includes power distribution plants to medium and low voltage networks and industrial automation facilities. The knowledge of belonging to a pioneer in its respective fields has also helped shape the mentality of its employees more than 180 years after the company’s foundation. In order to maintain its leading technological and market position, the company needs innovative production processes alongside products of outstanding quality. PROXIA MES software gives the Schneider plant in Sarre-Union the opportunity to enhance production transparency, and to create a reliable database for calculating OEE.

    • MES instead of .xls – into the “green” in real time
    • Automatic, flawless and seamless data acquisition
    • Much shorter machine idle time and downtimes
    • Mapping of an extremely complex, varied production process
    • MES monitoring for quicker analysis of faults
    • Reliable key indicators and OEE database for Industry 4.0
    • High level of production and SAP competence – quick introduction of MES

  • MES puts an end to downtime

    Although beer, mineral water and fruit juice have been produced and bottled in Germany for centuries, production facilities and pipe systems at Kieselmann GmbH ensure that these beverages meet the very highest quality standards, thereby living up to their worldwide reputation for excellence. As a manufacturer of complex pipe and valve systems, Kieselmann GmbH produces conveyor systems for liquid and viscous media. PROXIA MES software helps the company maintain an overview of an extremely complex production process, plan and organise production cost-effectively, and uncover and utilise efficiency potentials with reliable key indicators.

    • Lean: Plan and organise production more efficiently
    • Optimised: Optimised machine set-up and application
    • Full utilisation of capacity: Machine downtimes significantly reduced
    • Transparent: Clearly structured complex production
    • Effective: Improved material and resource planning
    • Productive: Optimised machine efficiency

    More information

PROXIA PLUS: Industry solutions – Your added value

Use of synergies

Developments and trends from the entire global market and various industries are incorporated into PROXIA MES-Software. Take advantage of this huge information pool.

Tailored MES-Software

PROXIA MES-Software is customized and individually tailored to the respective industry and individual company – without moving away from the standard and update capability. There are no additional costs or potential errors.

Always up-to-date

Always on the cutting-edge. All necessary individual project-related developments are immediately incorporated into the standard of existing PROXIA MES-Software and are available to you in the next update. This ensures 100% release capability.

First-class customer care

Our consultants and on-site technicians are experts in your industry. All necessary modifications for individual customers are always based on MES standard software. After-sales service and support is also provided on a hotline.

PROXIA MES Industry solutions – News & Use Cases

  • Ypsotec AG User Report

    Ypsotec AG User Report

    MES keeps a close eye on production

    MES scheduling system and BDE production data acquisition systems increase productivity and competitiveness at Ypsotec AG. MES does the job: 5,000 orders, 9,000 process steps, and 120 resources at a glance.

    Read more

  • A&D expert interview with Torsten Wenzel

    A&D expert interview with Torsten Wenzel

    MES trends: “Turning to the cloud”

    Machines are increasingly being networked. This involves huge volumes of data, especially during production monitoring. Cloud systems can help to manage these.

    Read more

  • PROXIA scoops the TOP 100 award for innovation

    PROXIA scoops the TOP 100 award for innovation

    Awards for Germany’s most innovative medium-sized enterprises

    PROXIA enjoyed success during the independent selection process of the TOP 100 innovation contest,
    in particular in the “Outward Looking/Open Innovation” category.

    Read more

  • User report for Gust. Alberts GmbH & Co. KG

    User report for Gust. Alberts GmbH & Co. KG

    MES heartbeat increases efficiency and delivery reliability

    Seamless MES planning and MDE/BDE acquisition of the entire value chain process in production produces a 5% increase in efficiency, and a 6% improvement in delivery reliability at Gust. Alberts GmbH & Co. KG.

    Read more

  • The new PROXIA Action Manager

    The new PROXIA Action Manager

    Managing the Continuous Improvement Process

    Is the success of an action in the eye of the beholder? In other words, does success hinge upon individual judgements or on personal perceptions?
    The new PROXIA Action Manager eliminates this uncertainty from production, and guarantees a reliable, digital continuous improvement process (CIP).

    Read more

  • Review of the Hannover Messe 2019

    Review of the Hannover Messe 2019

    Thank you for your visit!

    PROXIA presented the latest MES solutions and trends under the headline “Setting the pace for digitisation of your production”.

    Read more

 

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PROXIA References

gah
schneider electric se
kieselmann
tillmann profil gmbh
heggemann
krenhof
gah

MES heartbeat
increases efficiency and delivery reliability

Seamless MES planning and MDE/BDE acquisition of the entire value chain process in production produces a 5% increase in efficiency, and a 6% improvement in delivery reliability at Gust. Alberts GmbH & Co. KG.

Weiterlesen
schneider electric se

MES instead of .xls –
into the “green” in real time

PROXIA MES software provides automated and seamless data acquisition to Schneider Electric, while creating a reliable OEE database for production.

Read more
kieselmann

MES puts an end to downtime

Keeping the overview in spite of complexity - MES control room, MDE and BDE software ensure greater transparency, more flexible production and more efficient production at Kieselmann GmbH.

Read more
febi

MES "IT production memory" for Industry 4.0

The establishment of a sustainable "IT production memory" through MES implementation of machine and production data collection ensures greater transparency and better production controlling at Tillmann Profil GmbH.

Read more
heggemann

Seamless Industry 4.0
supply chain

The launch of MES with a powerful Control Room, PEP and BDE data acquisition creates the foundation for secure MES master data, more flexible production planning and leaner processes.

Read more
krenhof

Every day a bit better -
KVP with MES

MES software solution from MDE, BDE and ETKS ensures a continuous improvement process through digital information flow and objective data at Krenhof AG.

Read more

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PROXIA TOP100-Award

Scoops the TOP 100 award for innovation